Flexible delivery | Tailored Courses | Nationally Recognised

How to Create a Workplace Emergency Plan

Share this post

A fire alarm sounding during a busy service, a medical emergency in the warehouse, or a gas leak near the staff car park is not the time to work out who is in charge. When people are uncertain, even a small incident can become confusing quickly. Knowing how to create a workplace emergency plan gives your team a clear, practised way to protect people first, then property and operations.

A useful plan is more than a document kept in a compliance folder. It brings together the risks in your workplace, the people responsible for responding, the equipment available and the actions everyone needs to take. It should be easy to understand under pressure, suitable for your site and supported by regular training and practice.

Start with your workplace, not a generic template

Templates can provide a helpful starting point, but they cannot account for the layout, people and day-to-day realities of your premises. A multi-storey office, childcare service, construction site, pharmacy and hospitality venue face very different emergency risks and evacuation challenges.

Begin by walking through the workplace with the people who know it best. Consider the obvious hazards, such as fire, electrical faults, chemical spills and medical events, as well as the less frequent but high-consequence scenarios relevant to your location. These may include severe weather, violence or aggression, a bomb threat, gas leaks, power loss, hazardous material releases, bushfire or a nearby external emergency.

Look closely at how people move through the site. Identify exit routes, stairwells, fire doors, assembly areas, first aid kits, fire equipment, emergency shut-offs and places where people may be isolated. Consider visitors, contractors, customers and workers who may need assistance to evacuate safely. A plan that assumes every person can hear an alarm, use stairs or understand English instructions will leave gaps when it matters most.

For leased or shared buildings, speak with the building owner or manager. Your workplace procedures need to align with the building’s emergency arrangements, including evacuation routes, alarm responses and assembly areas. This is particularly important where several tenants use the same floors, lifts or common exits.

Build an emergency control organisation with real authority

Your emergency control organisation, often called the ECO, coordinates the response. The structure will depend on the size and complexity of the workplace, but it commonly includes a chief warden, wardens, first aiders and people responsible for communicating with emergency services or building management.

Do not assign these roles based only on job title. Choose people who are regularly on site, can remain calm, communicate clearly and are physically able to carry out the duties expected of them. Ensure there are trained deputies for leave, shift work, remote work patterns and periods of high staff turnover.

Every appointed person needs to know their boundaries. Wardens are not expected to enter dangerous areas, fight a fire beyond their training or put themselves at risk. Their role is to assess, communicate, guide people to safety and provide clear information to emergency services. A chief warden needs the authority to direct an evacuation and make decisions without waiting for unnecessary approval.

Record each role, its responsibilities and the way role holders can be identified during an incident. High-visibility vests, helmets or other agreed identifiers are useful, provided staff know where they are stored and can access them quickly.

How to create a workplace emergency plan people can use

Write procedures in plain English and organise them around the decisions people need to make. In an emergency, staff should be able to find the relevant instruction without reading pages of policy language.

Your plan should clearly set out:

  • how an emergency is raised, including alarms, internal contacts and emergency service calls
  • who has authority to initiate an evacuation, lockdown or other response
  • the actions required for fire, medical emergencies, chemical incidents, security threats and other site-specific risks
  • evacuation routes, alternative exits, assembly areas and methods for accounting for people
  • how to assist visitors, contractors and people requiring additional support
  • the location and safe use of emergency equipment, including first aid and fire equipment
  • who communicates with emergency services, building management, families or other relevant stakeholders
  • how the workplace will return to normal operations after an incident.

The level of detail should match the risk. A small retail store may need concise procedures that every employee can follow, while a large manufacturing facility may need area-specific response plans, communications protocols and shutdown arrangements. More detail is not always better if it makes critical steps harder to find.

Keep current contact details in the plan, but avoid relying on a single printed copy. Store controlled copies where wardens can access them, make sure key people can access them during a power or network outage, and display essential evacuation information in prominent locations.

Make evacuation arrangements practical

An evacuation diagram is useful only when it reflects the workplace people use now. Changes to shelving, machinery, renovations, stock storage or temporary barriers can affect exits and sightlines. Check that pathways and fire exits are clear, doors open as intended, emergency lighting works and assembly areas remain safe and accessible.

The assembly area deserves more attention than it often receives. It should be away from vehicle movements, emergency access points, falling hazards and likely smoke paths. If the primary assembly area cannot be used, nominate a practical alternative and ensure wardens know when to direct people there.

Accounting for people is another common weak point. Decide how attendance will be checked for employees, visitors and contractors. A sign-in system may work well in one workplace, while a digital visitor register or shift list may be more reliable in another. The key is that the person conducting the roll call can access accurate information during an evacuation and report missing people to emergency services without sending anyone back inside.

Train for confident action, not tick-box compliance

A well-written plan cannot replace practice. People need to hear the alarm, move through the route, report to the assembly area and understand who is giving instructions. Wardens need opportunities to practise communication, sweeps, accountability and decision-making under realistic conditions.

Training should suit each role. All workers need induction to the emergency procedures and regular refreshers. Wardens and chief wardens require more detailed instruction in their responsibilities, coordination and communication. First aiders need current skills, while selected staff may require practical fire extinguisher training where this is appropriate to the workplace risk assessment.

Consider the realities of your workforce. If you operate across shifts, include night crews and casual staff in drills. If your team includes people who speak languages other than English, use clear visuals and accessible explanations. In education and care, healthcare or community settings, emergency planning must account for children, patients, clients and people who cannot independently evacuate.

A drill does not need to be disruptive to be valuable, but it should test something meaningful. One exercise might test a blocked exit. Another may test how the team manages a visitor with limited mobility, an alarm during a customer rush or a warden who is absent. Varying scenarios reveals whether the plan works beyond the most familiar conditions.

Review after changes, drills and incidents

Emergency planning is a living process. Review it after a drill, actual incident, near miss, building alteration, change in work activities, new equipment, significant staffing change or updated risk assessment. Ask the people involved what slowed them down, what information was missing and whether the instructions made sense in the moment.

Document the lessons and assign actions to a named person with a due date. This is where many organisations lose momentum: observations are recorded, but no one updates the diagram, replaces the missing warden vest or retrains the team. Closing those gaps is what turns an emergency plan into a dependable safety system.

Your arrangements should also be reviewed against the applicable WHS or OHS obligations, building requirements and relevant emergency planning standards. Requirements can differ between states, territories, industries and building types, so professional advice is worthwhile where the site is complex or the risks are high.

Preparedness is a leadership responsibility

People notice whether emergency readiness is treated as a yearly exercise or a genuine part of how the workplace operates. Leaders who attend drills, keep exits clear, support trained wardens and act on findings send a clear message: every person is worth protecting.

EDS Training Group helps Australian workplaces connect practical emergency plans with the hands-on skills people need to carry them out. The strongest plan is the one your team can follow calmly when conditions are anything but calm. Be ready. Stay safe.

Learned something new?

Take the next step and get hands-on with our training.

Contact us to speak with our fire safety experts to discuss how EDS Training Group can support you or workplace’s emergency preparedness.